Lighting is no longer just a device to light up the night. As Steiner’s experienced lighting consultants and application engineers advise, it can increase productivity, improve a person’s mood and health, help monitor machinery, promote communication and more.
These concepts were clearly highlighted in a recent Banner Engineering newsletter, in which the company discusses “Four Ways Lighting Solutions Support Lean Manufacturing in the Pharmaceutical Industry.” The paper explores how the “right kind of industrial lighting can help increase efficiency and reduce material waste while ensuring product quality and compliance with FDA regulations.” In each case, the right lighting is available for purchase from Steiner Electric.
In its first example, Banner looks at how the uniform illumination of LED lights, as compared to the flicker of fluorescent bulbs caused by intensity changes, allows an inspector to detect minute particulates reliably and efficiency.
In example 2, pick-to-light sensors are used in a kitting assembly application. As the kit assembler takes a part in sequence a beam is broken. The controller then determines if the correct component was selected and if it was selected in the correct order.
Indicator lights can be used to streamline communication in a pharma factory. As described in example 3, they can be used to indicate environmental status such as temperature and humidity. Green indicates the room is within normal limits. Red means a potentially out-of-control situation. A more typical example would be when assistance is needed on a machine, perhaps one that is operating unattended. Green means the machine is performing with-in specification, yellow is a warning that it is approaching upper or lower control limits, and red indicates the machine is out of specification.
Lastly, Banner Engineering looks at how wirelessly connected lights enable overall equipment effectiveness. Tower lights equipped with wireless communication capabilities display a visual indication of an event for immediate action; plus, they can transmit wireless alerts to operators outside of the visual range.
For assistance with general lighting inquiries or more specific project needs please contact us or call 1-800-STEINER (783-4673) to speak with an experienced Steiner lighting application engineer.
Now that the weather is warming up, it is the ideal time to upgrade to the latest energy-saving outdoor lighting technology. With the upcoming autumn season comes reduced sunlight. Because of this, street lights are on overtime throughout the fall and winter seasons.
Cities should start inspecting or optimizing their lighting before the fall hits. While maintaining and changing lamps, it’s the perfect time to assess new lighting system options. For instance, poles may need to be replaced as well as fixtures to more energy efficient LEDs.
Energy Efficient Lighting Reduces Carbon Footprint
Many local streetlights today have fixtures that are about 25 years old and may perhaps be in dire need of an upgrade that can save cities money through the installation of more energy efficient lighting systems. More and more people are moving into cities, continuing the ever-increasing growth of urban areas across the country. This population boom causes a city’s carbon footprint to rapidly grow along with it. Switching from High Pressure Sodium or Metal Halide to LED lighting solutions can help mitigate the production of environmentally harmful carbon byproducts brought about by exponential population expansion.
As cities continue to develop they will be required to provide long-term livability solutions through infrastructural changes. LED lighting is the next evolutionary technology for cities to adopt moving into the future. Many cities, including Chicago, already have started plans on installing LED lighting systems.
Over 25 million streetlights in the US consume 40% of cities’ electricity use, equal to 2 million households each year with CO2 emissions equal to 2.6 million cars. Changing all US outdoor lighting to LEDs could prevent the emission of as much as 90 million metric tons of CO2.
Why LED Lighting Systems
Why is LED Lighting so attractive? LEDs have significantly decreased operating costs and simultaneously increased the lifespan and efficiency ofthe fixture. Making lighting more energy efficient is known as lighting retrofitting. Although switching to LED lighting alone can result in 50-70% energy savings, it is not sufficient enough to meet global targets for savings and sustainability.
Adaptive and inter-operable lighting is essential to bring cost and performance improvements to a next level of significance. Enabling LEDs to dynamically change lighting levels in response to local conditions can generate total system energy savings of up to 80%. These responsive or “Intelligent” sensor lighting systems allow for lighting to be activated only by motion, saving money and improving efficiency.