Kohler Gives Inside Look Into Manufacturing Innovations of Power Generators

Every Kohler Generator manufactured is unique to each market and end user. While some generators might look similar on the outside, they are made to perform different jobs and serve specific applications. Innovations are introduced during the engineering process for important attributes like fuel type. Meticulous work is put into designing the data boards that run generators for optimal performance by application. And rigorous testing is performed on crucial safety features as well as product durability.

Fuel Type Innovations

Generators powered by propane are specifically designed to efficiently maximize operating levels from that particular fuel source. Generating power through propane provides distinct advantages for mobile generators. Mobile propane generators have an on-board fuel capacity of about 24 hours of run time at 75% load. They act like any other mobile generator in the marketplace with the differentiating factor of having a more efficient on-board fuel type in terms of lower operating costs and higher BTU output performance.

Data Boards for Specific Applications

Generators need data boards programmed for specific applications in order to run. Without the essential data board, even with the best engine or all of the needed fuel, none of it will run without the right data board. Different data boards are required for each unit – such as for mobile, marine or industrial applications. As a result, data boards hold extremely high importance in the manufacturing of power generators.

 

Rigorous Testing

Each Kohler Generator undergoes rigorous testing before being released for sale. For example, ensuring every propane powered unit is properly tested for gaseous leaks is critical. Testing for leakage is made possible by using ultrasonic technology. Since propane gas is not visible there’s nothing that can be seen to uncover the presence of a leak. Ultrasonic technology allows the tester to hear for any leakage.

Another exhaustive testing procedure involves compressing the life of a generator through a thirty-year cycle, which goes beyond routine performance testing that simply checks if a generator is operating as intended. Compression testing provides a clearer understanding for viewing the wear – through accelerated life testing – to find out how the generators will hold up years from now. The process involves loading beyond what the load should be at one time and uses high load factors in order to compress what might be years of usage into a single test.

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Possessing more insight into the engineering innovations, data programming and rigorous testing Kohler employs in manufacturing their power generators makes it easy to see why Kohler Generators are preferred throughout many industries and used for numerous applications. If you would like to learn more about Kohler Generators, or want more information about Steiner’s generator service, rental and sales you can contact Steiner to speak with an application engineer and find out how Kohler Generators can benefit your business: 1-800-STEINER (783-4637).

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